Objective
Autonomous Quality Control
Industry Use Case
For Company “A” in the manufacturing industry,
each production batch requires manual machine
adjustments by the operator to maintain product quality
Painpoints
1. Extended Cycle Time
Manual adjustments cause longer and inconsistent cycle times
2. Inconsistent Yield Rate
yield rates vary with operator experience
3. Dangerous Work Conditions
machine adjustments increase accident risks
Solution
SmartICS
Outcome
Implementing the AI Ecosystem improves all KPI
1. Reduced Cycle Time
AI inferences run parallel to operations,
eliminating any production interruptions
2. Consistently Improved Yield Rate
continuous AI maintenance through MLOps
ensures consistently high yield rates
3. Reduced Worker Accident Risk
eliminating manual adjustments
completely removes the risk of operator accidents
Objective
Predictive Maintenance
Industry Use Case
At Company “B”, a team of maintenance engineers,
experts in vibration analysis,
manually checks each piece of heavy machinery
Painpoints
1. Limited Engineer Availability
with few experts in vibration analysis, their limited availabilit
creates a bottleneck
2. Manual Analysis & Data Overload
analyzing vast data from numerous machines and sensors
manually makes it hard to spot critical patterns
3. Scaling Challenges
as the factory and number of machinery increases, the small
team struggles to meet increasing maintenance demands
Solution
SmartCMS (Condition Monitoring System)
Outcome
Implementing the AI Ecosystem allows the team to:
1. Scale Operations
efficiently expand predictive maintenance across
more machinery as the factory grows
2. Analyze Data Efficiently
quickly process large datasets, ensuring no critical
patterns are overlooked
3. Enhance Engineer Capabilities
augment maintenance engineers’ decision-making
capabilities with AI-driven insights
Objective
Real-Time Process Anomaly Detection
Industry Use Case
At Company “C”, managers use limited data from traditional
enterprise software to analyze faults in manufacturing processes.
Painpoints
1. Difficulty Identifying Root Causes
when machine faults or quality issue arise, limited data makes
pinpointing the root cause challenging
2. Prolonged Downtime
analyzing and identifying the source of issues can take up to
days, resulting in extended downtime
3. Reduced Yield and Longer Cycle Times
extended troubleshooting impacts production efficiency and output
Solution
SmartPDM (PLC Diagnostics & Monitoring)
Outcome
The AI Ecosystem streamlines the analysis process:
1. Fast and Easy Fault Identification
quickly pinpoint the source of process faults,
reducing analysis time from days to seconds
2. Data Monetization
unlock hidden value by analyzing previously untapped data,
turning it into valuable assets that drive new revenue streams
3. Smart Monitoring
enable intelligent monitoring of legacy systems that were
once difficult to analyze, improving overall operational efficiency